BEV Project Design Documents and Buildup Photos

• Sprinter floor plans - concept floor plans for the Sprinter chassis (a chassis we considered but did not choose)

• Mitsubishi / Fuso FG 140 photo comps / designs - concept designs

• International Automotive Propane/LP fill valves - fill valves used in various countries

• United Group - National Seating Sportster 00452 specs

• Hackney BEV design illustrations and schematics PDF - design illustrations, systems schematics, etc. - primary plans used for the project

• Hackney BEV water systems overview

• Hackney BEV electrical systems overview

• Hackney BEV 12VDC house battery system schematic

• Hackney BEV 12VDC chassis wiring schematic

  • Overall chassis schematic

  • Rear loom schematic

• Hackney BEV component attachment / connection

  • By description

  • By location

  • By connector type

• Hackney BEV procurement - parts and suppliers used in the project

• Hackney BEV buildup photos

  • Album 01 - component delivery, initial test positioning, frame extension

  • Album 02 - size comparison, roof shots, cab interior, initial fabrication

  • Album 03 - 3 point pivot frame test fit, battery box, genset slide rails, LP tanks

  • Album 04 - rear truss frame, fuel tanks, garage frame

  • Album 05 - driver's side storage boxes, garage frame, lower rub rail

  • Album 06 - outboard fuel tank storage boxes, raw water tank, EZup storage box, systems audit

  • Album 07 - EZup storage box, fuel tank detail, seat comparison, seat install

  • Album 08 - size comparison, core bare rear frame, driver's seat install

  • Album 09 - sheet metal brake, fresh water snake, fresh water transfer pump and filter assembly

  • Album 10 - dist. panel, camper interconnect panel, grill, alpha test chassis

  • Album 11 - Alpha Test configuration exterior

  • Album 12 - Alpha Test photos

  • Pit Video - (YouTube server link) - video clip of 2006 Baja 1000 pit support for 10x Jimmy Sones solo ironman

  • Album 13 - stock battery box removal, pump & filter mounting, AC/DC distribution panel, chassis & camper interconnect panels, alternator mount, front bumper

  • Album 14 - Balmar house bank alternator & voltage regulator, Beta Test One

  • Album 15 - cabinet doors, electronics bay, camper antennas, solar panels, remote panel

  • Album 16 - genset mounting, post powdercoat re-installation of components, stereo install, valve array, xfer pump, electronics cabinet, remote panel, LED

  • Album 17 - powdercoated boxes, chassis detail, cab w/o headliner, kick guard, thermostat, TV mount

  • Album 18 - overhead console, chassis overall, cab rack, transfer case bash plate, air conditioner condenser guard, genset cooling, TV mount

  • Album 19 - cab rack, AC panel, box light mount, raw water pump mount, bike rack & GPS, dinette power

  • Album 20 - cab rack installed, console test, storage box lighting, electrical systems, test pack

  • Album 21 - cab antennas, protective film, cab wiring, dash switches, center and overhead consoles

  • Album 22 - naked dash, dash switches, GPS, relay panel, chassis looms, start bank

  • Album 23 - air system, chassis wiring, LP fill panel, shop box, garage door struts

  • Album 24 - garage floor, garage lighting, camper test fit, remount of winches, camper tie down seals, box corner / rock guard polishing

  • Album 25 - bike clamps, vise mount, wheel wells, garage cargo rails, final camper install, camper tie downs, genset wiring

  • Album 26 - LP feed to camper, bike load test, box load, driving light test, angle measurement, AC waveforms, tilt test, Deaver Spring, piano hinge seal

  • Album 27 - Final fabrication and modifications prior to shipping. House & start bank buss bars, fuel fill covers, genset cooling fans, jack covers, lanyards.

  • Album 28 - Final beauty shots, strip rig for shipping, final pack, genset sound level videos, cover installation, drive to docks in Houston, at the docks

  Rollout after completion. 3 June, 2007